{"id":1739,"date":"2020-05-25T17:14:27","date_gmt":"2020-05-25T15:14:27","guid":{"rendered":"https:\/\/free-sub.com\/?page_id=1739"},"modified":"2021-04-07T16:29:55","modified_gmt":"2021-04-07T14:29:55","slug":"wetsuite-production","status":"publish","type":"page","link":"https:\/\/free-sub.com\/en\/about-us\/wetsuite-production\/","title":{"rendered":"Wetsuite Production"},"content":{"rendered":"<div class=\"wpb-content-wrapper\"><p>[vc_row][vc_column css_animation=&#8221;fadeIn&#8221;][vc_column_text]Free-Sub olarak temel \u00fcretim oda\u011f\u0131m\u0131z dal\u0131\u015f elbiseleri ve yine neopren malzemeden imal edilen dal\u0131\u015f malzemeleridir. \u00dcretimimizi, T\u00fcrkiye&#8217;de 2500 metrekare kapal\u0131 alana sahip fabrikam\u0131zda ger\u00e7ekle\u015ftirmekteyiz.<\/p>\n<p>Yat\u0131r\u0131mlar\u0131m\u0131z ile fabrikam\u0131z\u0131n, imalat\u0131n t\u00fcm safhalar\u0131n\u0131n ayn\u0131 \u00e7at\u0131 alt\u0131nda ger\u00e7ekle\u015fti\u011fi, y\u00fcksek adetli ve kaliteli \u00fcretim becerisine sahip entegre bir tesis olmas\u0131n\u0131 hedefledik.<\/p>\n<p>Bug\u00fcn geldi\u011fimiz noktada a\u015fa\u011f\u0131daki \u00fcretim safhal\u0131n\u0131n tamam\u0131n\u0131 firmam\u0131z b\u00fcnyesinde ger\u00e7ekle\u015ftiriyoruz;<\/p>\n<ul>\n<li>Desen tasar\u0131m\u0131<\/li>\n<li>Desenlerin jarseye kuma\u015fa bask\u0131s\u0131<\/li>\n<li>Neopren bloklar\u0131n ihtiyaca g\u00f6re uygun kal\u0131nl\u0131klarda kesimi<\/li>\n<li>Kal\u0131nl\u0131k ihtiyac\u0131na g\u00f6re kesilen neopren tabakalar\u0131n jarse kuma\u015f ile lamine edilmesi<\/li>\n<li>M\u00fc\u015fterilerimizin logo tasar\u0131m\u0131 ve bask\u0131lar\u0131<\/li>\n<li>Dal\u0131\u015f elbiselerinin sadece neopren materyal i\u00e7in tasarlanm\u0131\u015f makineler ile dikimi.<\/li>\n<\/ul>\n<p>\u0130malat\u0131n t\u00fcm saflar\u0131n\u0131n ayn\u0131 \u00e7at\u0131 alt\u0131nda yap\u0131labilmesi; \u00fcr\u00fcn tasar\u0131m ve geli\u015ftirme, kalitenin standardizasyonu, y\u00fcksek adetli \u00fcretim potansiyeli gibi bir\u00e7ok noktada bizi hedefledi\u011fimiz noktaya ta\u015f\u0131d\u0131. Yan\u0131 s\u0131ra bu kabiliyetin bize katt\u0131\u011f\u0131 en \u00f6nemli \u00f6zelliklerden biri de farkl\u0131 markalar i\u00e7in yapt\u0131\u011f\u0131m\u0131z desen ve model tasar\u0131mlar\u0131n\u0131n mahremiyetini koruyabilmektir. Bu sayede sekt\u00f6rde hizmet veren her marka, kendine \u00f6zg\u00fc desen tasar\u0131m\u0131 ve rengi ile kullan\u0131c\u0131lar\u0131na ula\u015fabilme avantaj\u0131na sahip olmaktad\u0131r..[\/vc_column_text][\/vc_column][\/vc_row][vc_row][vc_column css_animation=&#8221;zoomIn&#8221;][vc_tta_accordion style=&#8221;modern&#8221; color=&#8221;sky&#8221; c_icon=&#8221;triangle&#8221; active_section=&#8221;&#8221; collapsible_all=&#8221;true&#8221; title=&#8221;Dal\u0131\u015f Elbiseleri \u00dcretim Parkuru&#8221;][vc_tta_section title=&#8221;Desen &amp; Renk Tasar\u0131m\u0131&#8221; tab_id=&#8221;1590478921401-bcc27a1a-3046&#8243;][vc_row_inner][vc_column_inner][vc_column_text]Sitemizde k\u00fc\u00e7\u00fck bir b\u00f6l\u00fcm\u00fcn\u00fc sergiledi\u011fimiz kamuflaj desenlerin tasar\u0131m\u0131 fabrikam\u0131zdaki desen tasar\u0131m departman\u0131nda ger\u00e7ekle\u015ftirilmekte ve bu desenlere her g\u00fcn yenileri eklenmektedir.<\/p>\n<p>Tasar\u0131m departman\u0131m\u0131zda farkl\u0131 markalara \u00f6zel desen ve renk \u00e7al\u0131\u015fmalar\u0131 da yap\u0131lmakta ve neticesinde her markan\u0131n kendi tarz\u0131n\u0131 yans\u0131tacak desen ve renklere sahip olmas\u0131 sa\u011flanmaktad\u0131r.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Desen Bask\u0131&#8221; tab_id=&#8221;1590480485037-1a7b85a7-b874&#8243;][vc_row_inner][vc_column_inner][vc_column_text]Tasar\u0131m\u0131n\u0131 fabrikam\u0131z b\u00fcnyesinde ger\u00e7ekle\u015ftirdi\u011fimiz desenlerin jarseye bask\u0131s\u0131n\u0131 s\u00fcblime bask\u0131 tekni\u011fi ile ger\u00e7ekle\u015ftirmekteyiz. S\u00fcblime bask\u0131 \u00f6zetle ; bask\u0131da kullan\u0131lan boyar maddelerin y\u00fcksek s\u0131cakl\u0131kla buharla\u015ft\u0131r\u0131larak jarse kuma\u015ftaki polyester ipli\u011fin flamentlerine n\u00fcfuz etmesini sa\u011flayan bask\u0131 tekni\u011fidir.<\/p>\n<p>S\u00fcblime Bask\u0131n\u0131n Avantajlar\u0131;<br \/>\n&#8211; Tasar\u0131mdaki renk canl\u0131l\u0131\u011f\u0131n\u0131 ve desen detaylar\u0131n\u0131 jarse \u00fczerinde maksimum seviyede g\u00f6rmenizi sa\u011flar.<br \/>\n&#8211; Y\u00fcksek renk hasl\u0131klar\u0131na sahiptir. Tekstil sekt\u00f6r\u00fcnde tambur bask\u0131 vb. isimler ile adland\u0131r\u0131lan bask\u0131 tekni\u011finde boyar maddelerin binder vb. ba\u011flay\u0131c\u0131lar ile ipli\u011fin y\u00fczeyine tutunmas\u0131 sa\u011flan\u0131r, boyan\u0131n ipli\u011fe n\u00fcfuz etme oran\u0131 s\u00fcblime bask\u0131 tekni\u011fine g\u00f6re olduk\u00e7a d\u00fc\u015f\u00fckt\u00fcr. S\u00fcblime bask\u0131da \u00e7al\u0131\u015fma sistemi ise boyar maddenin iplik flamentine direkt n\u00fcfuz etmesini sa\u011flamakt\u0131r. Buda renklerin canl\u0131l\u0131\u011f\u0131n\u0131n uzun s\u00fcre korunmas\u0131n\u0131 sa\u011flar.<br \/>\n&#8211; S\u00fcblime bask\u0131 tekni\u011finin birim maliyetinin nisbeten y\u00fcksek olmas\u0131na kar\u015f\u0131n \u00fcretim s\u00fcrati y\u00fcksektir, renk ve desenlere maksimum seviyede m\u00fcdahale avantaj\u0131 sa\u011flar, minimum imalat metraj\u0131 d\u00fc\u015f\u00fckt\u00fcr, hepsinin \u00f6tesinde renk canl\u0131l\u0131\u011f\u0131n\u0131 emsal bak\u0131lara g\u00f6re \u00e7ok daha uzun s\u00fcre muhafaza eder.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Neopren Yatay Kesim&#8221; tab_id=&#8221;1590479314755-093e14cf-4044&#8243;][vc_row_inner][vc_column_inner][vc_column_text]Free-Sub olarak 2020 y\u0131l\u0131nda imalat parkurumuza dahil etti\u011fimiz yatay kesim makinemiz ile lider neopren \u00fcreticilerinden tedarik etti\u011fimiz neopren bloklar\u0131 ihtiyac\u0131m\u0131za y\u00f6nelik kal\u0131nl\u0131klarda keserek \u00fcretim s\u00fcrecini h\u0131zland\u0131r\u0131p kalitesini artt\u0131rmay\u0131 hedefledik.<\/p>\n<p>Dal\u0131\u015f elbiselerinin \u00fcretiminde temel ham madde olarak &#8220;Neopren&#8221; kullan\u0131l\u0131r. Neopren malzeme hedeflenen kullan\u0131m alan\u0131, i\u00e7eri\u011fi ve do\u011fal olarak \u00fcretici firman\u0131n tercihine g\u00f6re farkl\u0131 kal\u0131nl\u0131klarda bizlerin &#8220;K\u00fct\u00fck&#8221; olarak tabir etti\u011fimiz bloklar halinde \u00fcretilir. San\u0131lan\u0131n aksine neopren 3mm, 5mm vb. standart kal\u0131nl\u0131klarda (istisnalar hari\u00e7) \u00fcretilmez. Neopren, kimyasal \u00fcretim safhas\u0131 tamamland\u0131\u011f\u0131nda genellikle 30mm ile 45mm y\u00fcksekli\u011finde bloklar halindedir. Bu neopren bloklar daha sonra ihtiyaca g\u00f6re (imal edilecek \u00fcr\u00fcn\u00fcn kullan\u0131m alan\u0131) farkl\u0131 kal\u0131nl\u0131klarda dilimlenir. Neopren y\u00fcksek elastikiyete bununla birlikte darbe ve y\u0131pranmaya kar\u015f\u0131 y\u00fcksek dirence sahiptir. Bu sebeple neopren bloklar\u0131n ihtiyaca g\u00f6re farkl\u0131 kal\u0131nl\u0131klarda dilimlenmesi (yatay kesimi) sadece neopren malzemenin kesimi i\u00e7in geli\u015ftirilmi\u015f ve \u00fcretilmi\u015f makinelerle yap\u0131lmaktad\u0131r.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Laminasyon&#8221; tab_id=&#8221;1590479401174-153b5ed7-4f72&#8243;][vc_row_inner][vc_column_inner][vc_column_text]<strong>Laminasyon Nedir?<\/strong><br \/>\nK\u0131sa tabir ile neopren malzemenin jarse kuma\u015f ile kaplanmas\u0131 i\u015flemidir.<\/p>\n<p><strong>Dal\u0131\u015f Elbiseleri \u00dcretiminde Laminasyon ;<\/strong><br \/>\nNeopren malzemenin jarse ile kaplanmas\u0131nda genel tabir ile &#8220;Hot Melt&#8221; olarak bilinen &#8220;s\u0131cak tutkal&#8221; yada &#8220;s\u0131cak eriyik&#8221; olarak \u00e7evirebilece\u011fimiz laminasyon sistemi uygulan\u0131r. Dal\u0131\u015f elbiselerinin \u00fcretiminde film laminasyon vb. teknikler kullan\u0131lmaz, bu tarz laminasyon teknikleri neoprenin elastikiyetini eksiltti\u011fi gibi nisbeten zorlay\u0131c\u0131 do\u011fa \u015fartlar\u0131nda kullan\u0131lan dal\u0131\u015f elbiselerinin k\u0131sa s\u00fcrede hasar g\u00f6rmesine sebep olur. \u00dcretimde laminasyon safhas\u0131 dal\u0131\u015f elbiselerinin konforu ve dayan\u0131kl\u0131l\u0131\u011f\u0131 i\u00e7in son derece \u00f6nemlidir. Kontroll\u00fc \u015fartlarda, do\u011fru form\u00fcle edilmi\u015f yap\u0131\u015ft\u0131r\u0131c\u0131 do\u011fru makinede uygulanmal\u0131d\u0131r.<\/p>\n<p><strong>Laminasyon Departman\u0131 ve Kapasitemiz ;<\/strong><br \/>\nFree-Sub olarak laminasyon i\u015flemini, yaln\u0131zca neopren malzeme i\u00e7in form\u00fcle edilmi\u015f yap\u0131\u015ft\u0131r\u0131c\u0131 ve 2016 y\u0131l\u0131 sonunda imalat parkurumuza katt\u0131\u011f\u0131m\u0131z makinemiz ile ger\u00e7ekle\u015ftiriyoruz.<br \/>\nLaminasyon makinemizin \u00fcretim kapasitesi saatte ortalama 1200 metredir. Basit bir hesapla, 2.20 metre uzunlu\u011fundaki standart bir neopren tabakadan 1 saatte 550 adet lamine edebilmekteyiz.<\/p>\n<p><strong>Laminasyon i\u015flemi nas\u0131l ger\u00e7ekle\u015fir?<\/strong><br \/>\n&#8220;Hot Melt&#8221; laminasyon \u015feklinde, neopren i\u00e7in \u00f6zel olarak imal edilmi\u015f farkl\u0131 komponentler laminasyon i\u015fleminin hemen \u00f6ncesinde standart bir form\u00fcl ile birle\u015ftirilerek \u00fcretimde kullan\u0131lacak yap\u0131\u015fkan elde edilir. Bu noktadan sonra g\u00f6revi yine neopren malzemenin laminasyonuna y\u00f6nelik \u00f6zel olarak \u00fcretilmi\u015f laminasyon makinesi devral\u0131r. Laminasyon makinesi yap\u0131\u015fkan\u0131 neopren tabakan\u0131n \u00fczerine her noktas\u0131nda e\u015fit yo\u011funlukta ve uygun miktarda olacak \u015fekilde nakleder ve hemen sonras\u0131nda uygun gerginli\u011fini otomatik olarak ayarlad\u0131\u011f\u0131 jarse ile neopreni gereken standart bas\u0131n\u00e7la birle\u015ftirir. Sonras\u0131nda jarse ile kaplanm\u0131\u015f neopren y\u00fcksek s\u0131cakl\u0131k ihtiva eden \u00fc\u00e7 metre \u00e7ap\u0131ndaki s\u0131cak tambur etraf\u0131ndan ge\u00e7irilerek yap\u0131\u015fkan\u0131n kurumas\u0131 sa\u011flan\u0131r.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][vc_tta_section title=&#8221;Dal\u0131\u015f Elbiseleri Dikimi&#8221; tab_id=&#8221;1590479430068-86f8b27d-99c7&#8243;][vc_row_inner][vc_column_inner][vc_column_text]Dal\u0131\u015f elbiseleri, temelde su ve \u0131s\u0131 yal\u0131t\u0131m\u0131, konfor ve ergonomi odakl\u0131 \u00fcretilmektedir. Bahse konu \u00f6zelliklerin sa\u011flanmas\u0131 i\u00e7in imalat tekni\u011fi ve kullan\u0131lan makineler standart tekstil \u00fcretiminden farkl\u0131d\u0131r.<\/p>\n<p>Genel olarak ba\u015flang\u0131\u00e7 a\u015famas\u0131nda t\u00fcm par\u00e7alar \u00f6zel yap\u0131\u015fkanlar kullan\u0131larak birbirlerine yap\u0131\u015ft\u0131r\u0131l\u0131r. \u00d6ncelikli hedef su yal\u0131t\u0131m\u0131 oldu\u011fu i\u00e7in bu i\u015flemin do\u011fru yap\u0131\u015fkan ile dikkatli bir \u015fekilde yap\u0131lmas\u0131 \u00f6nemlidir. Takip eden safhada yine sekt\u00f6re \u00f6zel \u00fcretilen dikim makineleri ile bu ek yerleri \u00fczerine tercihen dayan\u0131kl\u0131l\u0131\u011f\u0131 y\u00fcksek polyester iplikler ile diki\u015f uygulan\u0131r. Genel olarak dal\u0131\u015f elbiseleri dikiminde k\u00f6r diki\u015f ad\u0131 ile tabir edilen diki\u015f tekni\u011fi uygulan\u0131r. Bu dikim tekni\u011fi ile diki\u015f esnas\u0131nda i\u011fnenin neopren kuma\u015f\u0131n di\u011fer taraf\u0131na ge\u00e7medi\u011fi dolay\u0131s\u0131 ile \u00e7ift tarafl\u0131 i\u011fne deli\u011fi olu\u015fmad\u0131\u011f\u0131 i\u00e7in su yal\u0131t\u0131m\u0131n\u0131 artt\u0131ran bir montaj sa\u011flan\u0131r.<\/p>\n<p>Free-Sub olarak konfeksiyon parkurumuzun g\u00fcnl\u00fck ortalama \u00fcretim adedi (avc\u0131 elbise i\u00e7in) ortalama 100 ile 120 adet aras\u0131ndad\u0131r. Ayn\u0131 anda parkurumuzda di\u011fer neopren \u00fcr\u00fcn ve aksesuarlar\u0131n\u0131n da (dal\u0131\u015f \u00e7orab\u0131, dal\u0131\u015f eldiveni vb.) \u00fcretimi kesintisiz devam etmektedir.[\/vc_column_text][\/vc_column_inner][\/vc_row_inner][\/vc_tta_section][\/vc_tta_accordion][\/vc_column][\/vc_row]<\/p>\n<\/div>","protected":false},"excerpt":{"rendered":"<p>[vc_row][vc_column css_animation=&#8221;fadeIn&#8221;][vc_column_text]Free-Sub olarak temel \u00fcretim oda\u011f\u0131m\u0131z dal\u0131\u015f elbiseleri ve yine neopren malzemeden imal edilen dal\u0131\u015f malzemeleridir. \u00dcretimimizi, T\u00fcrkiye&#8217;de 2500 metrekare kapal\u0131 alana sahip fabrikam\u0131zda ger\u00e7ekle\u015ftirmekteyiz. Yat\u0131r\u0131mlar\u0131m\u0131z<span class=\"excerpt-hellip\"> [\u2026]<\/span><\/p>\n","protected":false},"author":1,"featured_media":0,"parent":1735,"menu_order":3,"comment_status":"closed","ping_status":"closed","template":"","meta":{"footnotes":""},"class_list":["post-1739","page","type-page","status-publish","hentry"],"_links":{"self":[{"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/pages\/1739\/"}],"collection":[{"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/pages\/"}],"about":[{"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/types\/page\/"}],"author":[{"embeddable":true,"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/users\/1\/"}],"replies":[{"embeddable":true,"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/comments\/?post=1739"}],"version-history":[{"count":5,"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/pages\/1739\/revisions\/"}],"predecessor-version":[{"id":2329,"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/pages\/1739\/revisions\/2329\/"}],"up":[{"embeddable":true,"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/pages\/1735\/"}],"wp:attachment":[{"href":"https:\/\/free-sub.com\/en\/wp-json\/wp\/v2\/media\/?parent=1739"}],"curies":[{"name":"wp","href":"https:\/\/api.w.org\/{rel}","templated":true}]}}